Polish Rod Clamps are essential tools in oilfield operations, specifically engineered to secure the polished rod to the surface pumping unit in downhole drilling applications.
The polished rod, a key component of the pumping system, transmits surface pumping motion through the sucker rod string to the downhole pump.
A secure connection between the polished rod and the pumping unit is critical for maintaining stable and efficient operations.
Polish Rod Clamps prevent slippage or detachment during operation, which is vital for safety, efficiency, and equipment reliability in the oilfield.
Key Features and Types of Polish Rod Clamps
Polish Rod Clamps are typically manufactured from high-strength materials such as AISI Connect Steel (American Iron and Steel Institute-certified steel), known for its durability, strength, and wear resistance.
To further enhance their durability in challenging environments, Polish Rod Clamps often undergo additional surface treatments, such as blackening for anti-corrosion protection or phosphating to increase wear resistance.
These surface treatments are essential in oilfield applications, where equipment frequently encounters moisture, chemicals, and extreme temperature fluctuations.
Different types of Polish Rod Clamps are available to match specific load requirements and operational conditions:
- Single-Bolt Polish Rod Clamps: These clamps use one bolt to secure the polished rod, making them quick and easy to install or remove. Single-bolt clamps are suitable for moderate loads and wells with lower operating pressures.
- Double-Bolt Polish Rod Clamps: These clamps use two bolts, providing enhanced clamping strength and security. They are ideal for applications with higher load demands, ensuring added stability and grip on the polished rod.
- Triple-Bolt Polish Rod Clamps: The most robust of the options, triple-bolt clamps provide maximum grip strength and are commonly used in heavy-duty drilling operations, particularly in deep wells or high-pressure conditions. The three-bolt design offers the highest level of security and stability.
Applications in Oilfield Drilling and Pumping
Polish Rod Clamps play a vital role in downhole drilling and pumping operations by securing the polished rod to the sucker rod string.
In oil extraction, the polished rod transfers the mechanical motion from the surface pumping unit to the downhole pump, which brings oil to the surface.
Without a reliable Polish Rod Clamp, the polished rod could slip or detach, disrupting the motion transfer and potentially halting pumping operations.
Designed to withstand high stress levels, Polish Rod Clamps ensure stability and efficiency in these extraction processes.
Additionally, Polish Rod Clamps are API 11B-compliant, meaning they adhere to the strict standards set by the American Petroleum Institute for oilfield equipment.
Compliance with API standards guarantees high-quality manufacturing and ensures that Polish Rod Clamps are compatible with other drilling components, providing reliable performance in demanding field conditions.
Benefits of Using High-Quality Polish Rod Clamps
- Enhanced Safety: High-quality Polish Rod Clamps reduce the risk of the polished rod slipping, which could otherwise pose hazards to personnel and damage to equipment.
- Increased Efficiency: A stable connection allows the polished rod to effectively transfer motion to the downhole pump, which is crucial for efficient oil extraction.
- Durability and Longevity: Materials like AISI steel, combined with anti-corrosion treatments, ensure Polish Rod Clamps withstand the harsh environmental conditions of oilfields, reducing the need for frequent replacements or repairs.
- Versatile Load Handling: Polish Rod Clamps come in different configurations (single-bolt, double-bolt, and triple-bolt), providing operators with flexibility to select the clamp type that best suits the load requirements and conditions of their well.
Conclusion
Polish Rod Clamps are an indispensable part of oilfield equipment, playing a crucial role in ensuring the stability, efficiency, and safety of downhole drilling and pumping operations.
By securely fastening the polished rod to the pumping unit, they enable the smooth transfer of motion needed for lifting oil to the surface.
With high-quality materials, corrosion-resistant treatments, and API compliance, Polish Rod Clamps are designed to deliver reliable, long-term performance even in the demanding environments of oilfield operations.
AISI Connect Steel Polished Rod Clamp Blackened anti-corrosion treatment or Phosphating treatment
Products Description:
The polished rod clamp is of butterfly structure, it is fixed on the polished rod as retaining device for the rope hanger.
It makes the pumping unit horsehead connected with polished rod through rod eye lifting device, and then the polished rod append and support the load of sucker rod string.
The polished rod clamp is an important part connecting oil pump and sucker rod, it is required not only reliable, have a certain capacity, but also can not cause damage for sucker rod.
1. Chemical Composition
To meet the requirements of this specification, polished rod manufactured from any AISI or equivalent specification recommended cast iron or carbon steel as follows.
a) ASTM A536 ductile iron 65-45-12, or equivalent international series number.
b) Carbon Steel; aisi1015 to 1045 or AISI 1515 to 1545, or equivalent international series number.
2. Mechanical Properties
Tie allowable hardness range for polished rod clamps is between 190 and 300 HB
3. Maximum Load RatingEach polished rod clamp design has a stated maximum load rating. The maximum rated load is no more than 75% of the minimum load to initial slippage when a new polished rod clamp which has successfully completed validation testing per in accordance with this specification.
4. Specification
WL12000 single bolt | Polished Rod Diameter | Working load | Tightening Torque | Weight |
22mm | 78.5KN | 3200N.m | 5.6Kg | |
25mm | 100KN | 5.5Kg | ||
25.4mm (1in) | 100KN | 5.5Kg | ||
28.6mm (1 1/8in) | 118KN | 5.5Kg | ||
WL16000 two bolt | Polished Rod Diameter | Working load | Tightening Torque | Weight |
25.4mm (1 in) | 118KN | 1545N.m | 7.3 Kg | |
28mm | 157KN | 7.2 Kg | ||
28.6mm (1 1/8in) | 157KN | 7.2 Kg | ||
31.8mm (1 1/4in) | 157KN | 7.1 Kg | ||
32mm | 157KN | 7.1 Kg | ||
38.1mm (1 1/2in) | 178KN | 9 Kg | ||
WL18100 three bolt | Polished Rod Diameter | Working load | Tightening Torque | Weight |
31.8mm (1 1/4in) | 178 KN | 1977N.m | 10.35Kg | |
32mm | 178 KN | 10.35Kg | ||
38.1mm (1 1/2in) | 178 KN | 10.2Kg |